3D printing for car services

A printing cycle takes 3–5 days. It includes building, cooling, and sandblasting.

We print products from Hewlett-Packard proprietary materials: HP PA 12 polyamide, polypropylene (PP), and thermoplastic polyurethane (TPU). All of them are stronger and more chemically resistant than ABS and photopolymers.

ABS plastic melts at a temperature of 105°C. The melting point for HP PA 12 is 187°C, for PP it is 138°C, and for TPU it is 192°C. All of these materials are resistant to stress, vibration, chemicals, and water. They are used in the automotive, industrial, medical, and other fields.

The strength of the product depends not only on the material but also on the thickness of its walls. Follow our guidelines on how to prepare models from HP PA 12, PP, and TPU for printing to obtain the best results.

The printer has a build area of 380 × 284 × 380 mm.

If the model is larger than that, it is divided into parts and then assembled. This is how car bumpers and dashboards, architectural models, and sculptures are created. Our online calculator doesn’t divide models into parts, so only project managers can adequately assess the build price in such cases.

Send your oversized models to our manager:
Tel.: +38 (099) 075 59 95

Telegram: https://t.me/infomir3dprinting

Email: 3dprint@infomir.com

The HP Jet Fusion 5210 applies polymer in layers of 0.08 mm with a horizontal resolution of 1,200 × 1,200 DPI and a margin of error of 0.08–0.1 mm.

The horizontal resolution is based on the maximum precision of the X- and Y-axis movement of the printhead. The higher the number, the higher the level of detail. Vertical resolution is the minimum thickness of the polymer layer applied in one pass. The thinner the layer, the smoother the build’s surface is.

The completed builds only undergo sandblasting to remove surplus polymer. Optionally, they can also be colored.

We use two coloring methods:

1. Dyeing. The application of color by immersing the item into a reservoir of dye. 
2. Graphite blasting. Similar to sandblasting, but with glass and graphite as an abrasive material. It gives the item a dark-gray color.

Dyeing and blasting are inexpensive and efficient ways of getting a high-quality finish.
Available colors: graphite, black, and gray. Other finishes will soon be made available.

You can pay for your order once our manager clarifies all the details with you. Infomir 3D Printing fulfills orders only on pre-paid terms. You can pay for your order with a PrivatBank card or cashless payment.

For cashless payments, we need the client to submit their registration certificate, VAT payer’s certificate, and banking details. After the order is paid for, we will deliver the finished items together with an invoice.

Our specialists work with finished models. If you need a model developed or 3D scanned, we can refer you to our trusted partners.

Polyamide and polypropylene have many common physical properties, but there are also some differences, as provided below.

• The melting point of PA 12 powder is 187°C, and that of PP is 138°C.
• The bulk density of PA 12 powder is 1.01 g/cm³, and that of PP is 0.34 g/cm³ (polypropylene products are lighter than polyamide ones).
• The hardness (Shore D) of polyamide is 80, and that of polypropylene is 68 (products made of polyamide are stronger).

More details about polyamide and polypropylene can be found in the corresponding comparison table.

Polyamide and thermoplastic polyurethane react equally to exposure to chemicals, moisture, and radiation. There are many common physical properties, but there are also some differences, as provided below.

• The melting point of PA 12 powder is 187°C, and that of TPU is 192°C.
• The particle size of PA 12 powder is 60 microns, and that of TPU is 100 microns (the printing resolution of polyamide is higher, so more detailed products can be printed from it).
• Only solid products that do not change shape can be printed from polyamide. The properties of TPU make it possible to create flexible products and adjust the degree of their flexibility depending on the customer’s needs.

More details about polyamide and thermoplastic polyurethane can be found in the corresponding comparison table.

The set includes items from different 5 industries.

We regularly update the demo set. It always includes 7–10 items for different applications:

Prototypes

Working samples of parts and finished items with a high-quality surface finish.

Device enclosures/casings

Multi-part enclosures or casings for electronic devices for fit-up assembly.

Mechanism parts

Working parts of mechanisms, e.g., cogs, mounts, tubes, and pivot joints.

Medical items
Models of joints, jaws, and other organs, respirators, ventilator adapters, and other medical items.
Figurines and keyrings

Souvenirs, character figurines, keyrings with detailed logos, inscriptions, and surface quality rivaling that of cast products.

Find out more: Free printed samples

Our demo box is a set of items printed with Multi Jet Fusion technology. It includes prototypes, enclosures and casings, moving parts, anatomic models, figurines, and keyrings. 

The parts are made of HP PA 12 polyamide, polypropylene (PP) and thermoplastic polyurethane (TPU). You can check their durability, porousness, as well as their resistance to water, and low and high temperatures. The demo box will help you decide if Multi Jet Fusion technology is the right fit for your project.

At the end of each tour, visitors receive a demo set of printed items, including enclosures, prototypes, mechanism parts, figurines, and souvenirs. You will be able to check those out yourself and show them to colleagues at your company.

You can get a demo box even without visiting our facility—simply send a request for one on our demo sample page.

A printing cycle takes 3–5 days. It includes building, cooling, and sandblasting.

We print products from Hewlett-Packard proprietary materials: HP PA 12 polyamide, polypropylene (PP), and thermoplastic polyurethane (TPU). All of them are stronger and more chemically resistant than ABS and photopolymers.

ABS plastic melts at a temperature of 105°C. The melting point for HP PA 12 is 187°C, for PP it is 138°C, and for TPU it is 192°C. All of these materials are resistant to stress, vibration, chemicals, and water. They are used in the automotive, industrial, medical, and other fields.

The strength of the product depends not only on the material but also on the thickness of its walls. Follow our guidelines on how to prepare models from HP PA 12, PP, and TPU for printing to obtain the best results.

We guarantee that our printer’s output is safe. The PA 12 polyamide contains no heavy metals, phthalates, and bisphenol A, meaning that it’s safe enough even for toys.

Besides, it meets all European and American biocompatibility and fire safety requirements.

Three materials are used for printing on the HP Jet Fusion 5210 line: HP PA 12 polyamide, polypropylene (PP), and thermoplastic polyurethane (TPU).

HP PA 12 can withstand physical stress and vibration and is resistant to low and high temperatures; products retain their properties and shape under temperature exposure ranging from −50°C to 150°C. The melting point of HP PA 12 is 187°C (for comparison, for ABS plastic, this value is 105°C). This material is used in the automotive and aerospace industries. For more details about the PA 12 polyamide, see the Hewlett Packard document.

PP is the optimal solution for printing lightweight products that are resistant to chemical exposure and water. The bulk density of polypropylene powder is 0.34 g/cm³, which is almost three times less than that of polyamide (1.01 g/cm³). Due to that, polypropylene products are lightweight. The material is suitable for printing device cases, automotive parts, prototypes, etc.

TPU is a material that allows you to print flexible products (flexibility can be adjusted depending on the customer’s tasks). Thermoplastic polyurethane is also moisture- and chemical-resistant, with a powder melting point of 192°C. This material is used in the light and automotive industries, medicine, electronics, and other fields.

When choosing a material, please be aware that the strength of the product depends on its design features and the thickness of its walls. Follow our guidelines on how to prepare models from PP, HP PA 12, and TPU for printing to develop the optimal product model.

At full capacity, printing takes no more than 12.5 hours. If the building volume is only partially filled, the printing time becomes proportionately shorter.

The build cannot be removed from the station immediately after its completion, as the material’s mechanical properties will suffer from flash cooling. In Fast Cooling mode, it takes 4 hours for the build to cool entirely, and in Natural Cooling mode it takes up to 30 hours. Cooling is done in a separate module, so it has no impact on the printing performance.

The HP Jet Fusion 5210 applies polymer in layers of 0.08 mm with a horizontal resolution of 1,200 × 1,200 DPI and a margin of error of 0.08–0.1 mm.

The horizontal resolution is based on the maximum precision of the X- and Y-axis movement of the printhead. The higher the number, the higher the level of detail. Vertical resolution is the minimum thickness of the polymer layer applied in one pass. The thinner the layer, the smoother the build’s surface is.

Multi Jet Fusion produces items gray in color. This is what polyamide powder looks like in finished builds.

However, we can also change the color of the printed item should the client require it. We currently offer two colors: black and graphite. To learn more about coloring, follow this link or contact our manager.

We use several types of materials for printing.

The properties of HP PA 12 polyamide make it possible to create device cases and parts with an IP67 rating for dust and water protection. Finished products are not harmed by contact with fine dust. Physical properties are preserved when in contact with rain, running water, or sea waves. Products made of this material withstand a 30-minute immersion in water to a depth of 1 meter. Due to the high density of the polymer, such products do not absorb water and retain their dimensions in a humid environment.

Because of its non-porous structure, polypropylene (PP) is resistant to water, so products made from this material do not require additional treatment with epoxy resins. The water absorption of polypropylene is very low; kept at room temperature for over 6 months, the material absorbs liquids of less than 0.5% of its own weight, and at 60°C, it absorbs less than 2% thereof.

Thermoplastic polyurethane (TPU) also has high water-repellent properties: per 24 hours at 23ºC, the water absorption of the material is 0.6%, the protection level is IP67.

The completed builds only undergo sandblasting to remove surplus polymer. Optionally, they can also be colored.

We use two coloring methods:

1. Dyeing. The application of color by immersing the item into a reservoir of dye. 
2. Graphite blasting. Similar to sandblasting, but with glass and graphite as an abrasive material. It gives the item a dark-gray color.

Dyeing and blasting are inexpensive and efficient ways of getting a high-quality finish.
Available colors: graphite, black, and gray. Other finishes will soon be made available.

Hewlett Packard recommends the following adhesives for PA 12 bonding:

1. Cyanoacrylate (a.k.a. Superglue)
2. Loctite 401 and 406
3. Epoxy
4. Neoprene-based glues

For better bonding reliability, the item’s surface must first be sanded and cleaned.

See Hewlett Packard’s guide to learn more.

Selective Laser Sintering (SLS) and Multi Jet Fusion (MJF) technologies are used for different types of powder 3D printing. Unlike SLS, where the polymer is spot-fused using lasers, MJF fuses the powder and bonding agent with IR light.

For an SLS printer running at 100% capacity, it can take up to 30 hours to fuse and cool the printed product. With MJF, on the other hand, printing takes 12.5 hours, and quick cooling — 4 hours.

Products created using MJF technology have stable mechanical properties and detailed, smooth surfaces. Various materials are used for such printing, as follows:

• Polyamide HP PA 12 allows you to create durable products with complex designs, thin walls, inscriptions, and logos. This material is resistant to water, ultraviolet radiation, and chemicals, as well as being biocompatible.
• Polypropylene is the optimal material for printing prototypes and finished products: car interior elements, cases, boxes, and other items. Polypropylene products are proof against alcohols, oils, ethers, and other chemicals. They are durable and resistant to moisture.
• Thermoplastic polyurethane is suitable for creating flexible elastic products, such as shoe parts, seals, and gaskets. Products made of this material do not crack when deformed and return to their original shape. The material can withstand exposure to oils, solvents, and a number of acids.

Learn more about Multi Jet Fusion technology: https://www.youtube.com/watch?v=sxjsZ5XKmbU

We print items from Hewlett Packard’s branded polyamide. HP PA 12 is more durable and chemical-resistant than ABS and resins.

ABS melts at 105 °C, whereas HP PA 12 melts at 187 °C. Since the polyamide is also stress and vibration-resistant, it is often used in both the aerospace and automotive industries.

The durability of the final product depends not only on the material but also on the thickness of the structure. For best results, follow our pre-printing model preparation guide.
More details about PA 12 are provided in Hewlett Packard’s specifications.

Our 3D printing process includes multiple stages:

1. Visualization

The 3D model is imported into HP SmartStream 3D Build Manager, an app that creates printer tasks. The space outlined in blue is the HP Jet Fusion 5210’s print volume. Its dimensions are 380 × 284 × 380 mm. Once the details are laid out, the app starts preparing the print task.

2. Printer preparation

The build unit is loaded with material and then inserted into the printer. Once this is done, it is ready for launch. Your items will be printed from this polyamide.

3. Printing

The printer applies a layer of powder and bonding agent, which is then fused under IR light. Once the layer is fused, the printing head applies another one. With Hewlett Packard’s solution, a whole layer is fused in one pass.

4. Cooldown

The build should be cooled gradually to preserve the item’s structural properties and prevent the material from becoming brittle. Usually, it takes up to 12 hours for a build to cool down. Meanwhile, the HP Jet Fusion 5210 can print another one. The printer also has active cooling capabilities: the build can be cooled in just 4 hours, but there is no guarantee the material will be as durable.

5. Clean-up

Multi Jet Fusion is a powder printing technology, so the newly built items need to be cleaned from surplus polyamide. All this is done in the post-processing unit.

Once cleaned, the items are ready for use without additional finishing. They can also be dyed black or gray if need be. Then we send them to the customer.

Our specialists work with finished models. If you need a model developed or 3D scanned, we can refer you to our trusted partners.